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3000kg/h PET Bottle Recycling washing machine&line Function:
To separate PET bottles to flakes from PE/ PP label, cap, oil, garbage, protect the environment, avoid white pollution.
This PET bottle flakes crushing, recycling and washing production line can easily wash and recycle waste PET bottle flakes. Waste and dirty PET bottle flakes can be treated step by step by this facility. It is special for washing PET bottles flakes. We can help to attach equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
After the this PET bottle flakes crushing, recycling and washing production line, our company also offer the following production lines of PET bottle granulating to make the waste and dirty PET bottle be the new finished products.
The whole line includes:
1.Belt Conveyor: The materials go into the crusher by the crawler belt which is moved by inside scroll wheel.
2.Label Remover: Remove the label from the bottles.
3.Manual Sorting Belt: IF the label still in the bottle, worker can remove the label by hand.
4.Belt Conveyor: The materials go into the crusher by the crawler belt which is moved by inside scroll wheel.
5.Crusher: Crush the material.
6.Screw Loader: Put the flakes into the Hot washer to clean.
7.Hot Washer: If the bottle is very dirty, like oil, sand, it must be use hot washer.
8.Screw Loader : Put the flakes into the High-speed Friction Washer to clean.
9.High-speed Friction Washer: After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
10.Floating Washer 1: It used in cleaning pet flakes, make the flakes more net and more white. Also is the necessary equipment of the bottle and bottle cap.
11. Floating Washer 2: It used in cleaning pet flakes, make the flakes more net and more white. Also is the necessary equipment of the bottle and bottle cap.
12.Dewatering: Rejection the water from the flakes, moisture content is less than 2%.
13.Pipeline Dryer
14.Silo Storage: Storage materials.
15.Electrical Control Cabinet: PLC control.
Description | Characteristic |
PET Containers | One-way bottles |
Colors Fraction | PET bottles should be pre-sorted by color. If the percentage of color bottles is higher than 30%, we suggest customer to install the automatic color bottle sorting machine to achieve efficiency. |
Base Cups | Included, if any, and should be PP or PE plastic. |
Labels (shrunk or glued) | The production line is designed for removing label mechanically. All type of labels will be removed by mechanical action. It includes paper, BOPP, PET, PVC, etc. |
Caps | PP, HDPE |
Caps seals | EVA, PP ( floatable material ) PVC or rubber seals are not separable. |
Glue | Hot melt, water borne. |
Contamination | Mixed with the bottles could be present contaminations coming from the collection and storage of the post consumer bottles or made by consumer. These contaminations include mud, sand, soil, glass, organics, paper, residual liquid, etc. Total contamination content should not exceed 10%. |
Total Non-PET Containers | Non-PET containers max 2% of which
|
PVC Container | 0.5 -1% max |
Polyolefins Container | 3 % max. It will only affect the output volume but not quality of end product. |
Wrong PET Colors and Opaque | 1-2% max |
Glass and Ceramic (metals excluded) | 0.5 -1% max |
Magnetic Metals | 0.5 -1% max |
Aluminum and Non Magnetic Metals | 0.5 -1% max All kind of metal will be separated before crushing |
Description | Characteristic |
Intrinsic Viscosity | 0.71 ~ 0.78 dl/g depend on bottles I.V. |
Bulk density (min./avg./max.) | 400/500/600 kg/m3 |
Flake Size Fraction ≤ 1 mm Fraction ≥ 12 mm | 1 ~ 12 mm < 1 % < 5 % |
Humidity | ≤ 1.5 % |
PE,PP | ≤ 20 ppm |
Paper | ≤ 20 ppm |
Glues/Hot melts | ≤ 20 ppm |
Organics | ≤ 20 ppm |
Metals | ≤ 20 ppm |
In-organics | ≤ 20 ppm |
PVC | ≤ 25 ppm |
Total impurity | ≤ 100 ppm |
